Daimler 2½ litre V-8 “Cresta”
prototype DN250 history of the project part 4 painitng and fitting the body
and rebuilding the engine – August 2008 to August 2011 |
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August
2008 Suddenly it looks more like a car,
with the boot and rear near-side filled and flattened. The boot lid handle still says Vauxhall,
but a new one is being made with Daimler fluting to match the radiator shell. |
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August
2008 Here at last. The engine left John Nash’s Aladdin’s Cave
on Tuesday or Wednesday and arrived on Thursday the 31st of
July. Here’s hoping that it will be
love at first sight (with the aid of a welding torch) when it is introduced
to the bodyshell. To judge by the
picture in Hot Car of September 1979
(see home page) they should be made for each other. |
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September
2008 The front end is close to being
finished. I bought two bumper bars
from John Nash. One, a front bumper,
will fit the back very nicely, while the other, which was too curved to do,
fits well on either side of the radiator grill when cut into two parts. The gap between them will be filled with a
plinth for the number plate, which here is just “tacked” in place. The radiator shell has been shortened to
fit. |
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September
2008 See the previous note. |
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November
2008 The front panel with the radiator
and bumper. The forward position of
the radiator shell presented a big aesthetic problem. I had already settled for a split bumper
but the proposed plinth for the number
plate concealed the bottom of the radiator shell and looked silly. The shell has been shortened still further
and the number plate will be hung as shown two pictures up. |
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September
2008 The front near side, at least
from the driver’s door forward, is
fairly close to the photos and drawings of the original, - cont. below |
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September
2008 (continued) but the rear is rather
different. First I have rounded the
rear wings and eliminated the vestiges of the fins, as I hope Daimler would
have done. Secondly Daimler must have
intended a more upright and curved rear window, but I have kept to the original
rear screen and panelled the quarter lights. |
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September
2008 Here at last is the bit that
really matters. The engine fits
nicely. Note the engine mount on the Vauxhall’s
front suspension sub frame. |
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September
2008 In this view you can see the twin
bonnet locks (from a TR), one on either side of the radiator shell. I do not want to risk a repetition of
Dotty’s bonnet flying open at speed!
On the previous picture you can see the wire connecting the two locks. |
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19
December 2008 Back to WT Bells for the engine
to be rebuilt. The crankshaft and main bearings
are fine needing no more than a little TLC. |
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February
2009 Engine bay being prepared for
priming. |
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February
2009 Off side also close to priming. |
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February
2009 Bonnet and front wings in primer. |
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March 2009 Reboring to take 20 thou oversize
pistons.. |
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March 2009 How do know it’s a Daimler. By the radiator, silly. The fluting is Daimler’s symbol. The same at the back. Above is the Vauxhall boot trim and handle
with the name blanked out as the back-up item. Below is a spare one with Daimler fluting
added by one of the skilled foundry pattern makers at Tom Brough & Co of
Brown Lees, nr Stoke-on-Trent. |
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April 2009 Bottom end re-assembled. |
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April 2009 Drain plugs old and new. |
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April 2009 If you can’t find one, make it.. |
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April 2009 The turn of the valve seats. |
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week
ending 1 May 2009 This is the final colour. The front wings, which are bolted to the
body shell, have been painted separately, then will be attached for
finishing. |
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week
ending 1 May 2009 More of the same. |
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week
ending 15 May 2009 This is still the final colour, a
dark blue but not as dark as it looks in these pictures. |
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28
May 2009 It really is getting like a motor
car. The loom has been laid out and
most of the interior trimming done. I
was so busy watching the work on the floor (sound damping and carpet) that I
had to be prompted to look up o admire the headlining. |
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May 2009 Carpet, loom and a bit of the
exterior bling. My budget did not run
to chromed brass window frames so I will have to live with painted
steel. It’s a tough life! You may also make out the Daimler radiator
grill and a modern door mirror mounted on the front wing. |
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May 2009 But here there is a little less
of the bling. There are plenty of
other shiny bits round the boot, so for now the fluted boot handle is painted
to match the body. Maybe another year
I will have a casting made and chromed. |
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8
June 2009 The front bumper was a problem as
the radiator shell is curved and protrudes a lot, so a one piece bar would
have to be mounted to far forward to look right. Besides the only bar I had available was
too curved to fit in one piece (it was off the back of some Daimler or other)
but became quite neat when cut in two. |
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May 2009 The rear bumper was no
problem. John Nash did tell me what it
was off, but all I can remember is that it was from the front of
something. Here is fits
perfectly. I found the badge on eBay
and Jules Bodycraft made a plinth to mount it. |
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May 2009 You can just see that this is a
typical Daimler steering wheel.
Luckily (and skilfully) a Daimler steering wheel and column have been
fitted to the Cresta steering box.
Here the newly trimmed front seat has been fitted so I can gauge by
how much the steering column needs to be shortened – about 1½ inches. |
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August 2009 The almost finished
dashboard. I might remove the two
centre air vents so that the heater controls and radio can be moved up and
the bottom of the board made straight.
It looks a bit overwhelming at present, but perhaps I have just got
used to it being an empty space. The
piggy bank has run dry so progress is slow. |
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November 2009 Progress
is slow, for which an empty piggy bank is only part of the reason. Getting a windscreen made to measure is no
problem for Uroglass. The problem is
that I am having it made with a built in heating element. Hitherto these are obtainable only from a
factory in Finland where they make them by the 10k and slip in the odd half
dozen for the classic market in between long runs. I was promised mine in August and so on
month after month. I am also still
waiting for a prop shaft, a gear selector and a few odds and ends, all
sourced but not yet delivered. In the
meantime the wiring is being done, the trimming finished, getting ready for
the last push. |
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December
2009 These two pictures show a bit
more of the woodwork, still to be veneered. The dashboard has been test
fitted: see the next photo above. The windscreen news is that the
elements will soon be made in Britain, so this piece may be here in January
2010. |
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December
2009 As above. |
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to return to the project contents list to return to my home page |
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