Daimler 2½ litre V-8 “Cresta” prototype DN250

 

history of the project part 4

painitng and fitting the body and rebuilding the engine – August 2008 to August 2011

 

 

August 2008

Suddenly it looks more like a car, with the boot and rear near-side filled and flattened.  The boot lid handle still says Vauxhall, but a new one is being made with Daimler fluting to match the radiator shell.

http://www.daimler-dn250.net/080813 boot - rns.jpg

 

August 2008

Here at last.  The engine left John Nash’s Aladdin’s Cave on Tuesday or Wednesday and arrived on Thursday the 31st of July.  Here’s hoping that it will be love at first sight (with the aid of a welding torch) when it is introduced to the bodyshell.  To judge by the picture in Hot Car  of September 1979 (see home page) they should be made for each other.

http://www.daimler-dn250.net/080813 engine.jpg

 

September 2008

The front end is close to being finished.  I bought two bumper bars from John Nash.  One, a front bumper, will fit the back very nicely, while the other, which was too curved to do, fits well on either side of the radiator grill when cut into two parts.  The gap between them will be filled with a plinth for the number plate, which here is just “tacked” in place.  The radiator shell has been shortened to fit.

http://www.daimler-dn250.net/080916 front bumper general.jpg

 

September 2008

See the previous note.

http://www.daimler-dn250.net/080916 front bumber close.jpg

 

November 2008

The front panel with the radiator and bumper.  The forward position of the radiator shell presented a big aesthetic problem.  I had already settled for a split bumper but the proposed plinth  for the number plate concealed the bottom of the radiator shell and looked silly.  The shell has been shortened still further and the number plate will be hung as shown two pictures up.

http://www.daimler-dn250.net/081114 front.jpg

 

September 2008

The front near side, at least from the driver’s door forward, is  fairly close to the photos and drawings of the original,

- cont. below

http://www.daimler-dn250.net/081114 ns front quarter.jpg

 

September 2008

(continued)

but the rear is rather different.  First I have rounded the rear wings and eliminated the vestiges of the fins, as I hope Daimler would have done.  Secondly Daimler must have intended a more upright and curved rear window, but I have kept to the original rear screen and panelled the quarter lights.

http://www.daimler-dn250.net/081114 ns rear quarter.jpg

 

September 2008

Here at last is the bit that really matters.  The engine fits nicely.  Note the engine mount on the Vauxhall’s front suspension sub frame. 

http://www.daimler-dn250.net/081114 engine from front.jpg

 

September 2008

In this view you can see the twin bonnet locks (from a TR), one on either side of the radiator shell.  I do not want to risk a repetition of Dotty’s bonnet flying open at speed!  On the previous picture you can see the wire connecting the two locks.

http://www.daimler-dn250.net/081114 engine from ns.jpg

 

19 December 2008

Back to WT Bells for the engine to be rebuilt.

The crankshaft and main bearings are fine needing no more than a little TLC.

http://www.daimler-dn250.net/081219 crankshaft.jpg

 

February 2009

Engine bay being prepared for priming.

http://www.daimler-dn250.net/090303 engine bay.jpg

 

February 2009

Off side also close to priming.

http://www.daimler-dn250.net/090303 off side.jpg

 

February 2009

Bonnet and front wings in primer.

http://www.daimler-dn250.net/090303 bonnet and wings.jpg

 

10 March 2009

Reboring to take 20 thou oversize pistons..

http://www.daimler-dn250.net/090310 reboring.jpg

 

20 March 2009

How do know it’s a Daimler.  By the radiator, silly.  The fluting is Daimler’s symbol.  The same at the back.  Above is the Vauxhall boot trim and handle with the name blanked out as the back-up item.  Below is a spare one with Daimler fluting added by one of the skilled foundry pattern makers at Tom Brough & Co of Brown Lees, nr Stoke-on-Trent.

http://www.daimler-dn250.net/090320 boot trim.jpg

 

16 April 2009

Bottom end re-assembled.

http://www.daimler-dn250.net/090416 bottom end assembled.jpg

 

17 April 2009

Drain plugs old and new.

http://www.daimler-dn250.net/090417 drain plug.jpg

 

18 April 2009

If you can’t find one, make it..

http://www.daimler-dn250.net/090418 make it.jpg

 

21 April 2009

The turn of the valve seats.

http://www.daimler-dn250.net/090421 valve seats.jpg

 

week ending 1 May 2009

This is the final colour.  The front wings, which are bolted to the body shell, have been painted separately, then will be attached for finishing.

http://www.daimler-dn250.net/090501 front painted.jpg

 

week ending 1 May 2009

More of the same.

http://www.daimler-dn250.net/090501 rear painted.jpg

 

week ending 15 May 2009

This is still the final colour, a dark blue but not as dark as it looks in these pictures. 

http://www.daimler-dn250.net/090511 painted front.jpg

 

28 May 2009

It really is getting like a motor car.  The loom has been laid out and most of the interior trimming done.  I was so busy watching the work on the floor (sound damping and carpet) that I had to be prompted to look up o admire the headlining.

http://www.daimler-dn250.net/090528 headlining.jpg

 

28 May 2009

Carpet, loom and a bit of the exterior bling.  My budget did not run to chromed brass window frames so I will have to live with painted steel.  It’s a tough life!  You may also make out the Daimler radiator grill and a modern door mirror mounted on the front wing.

http://www.daimler-dn250.net/090528 carpet.jpg

 

28 May 2009

But here there is a little less of the bling.  There are plenty of other shiny bits round the boot, so for now the fluted boot handle is painted to match the body.  Maybe another year I will have a casting made and chromed.

http://www.daimler-dn250.net/090529 boot.jpg

 

8 June 2009

The front bumper was a problem as the radiator shell is curved and protrudes a lot, so a one piece bar would have to be mounted to far forward to look right.  Besides the only bar I had available was too curved to fit in one piece (it was off the back of some Daimler or other) but became quite neat when cut in two.

http://www.daimler-dn250.net/090608 front.jpg

 

28 May 2009

The rear bumper was no problem.  John Nash did tell me what it was off, but all I can remember is that it was from the front of something.  Here is fits perfectly.  I found the badge on eBay and Jules Bodycraft made a plinth to mount it.

http://www.daimler-dn250.net/090608 boot.jpg

 

28 May 2009

You can just see that this is a typical Daimler steering wheel.  Luckily (and skilfully) a Daimler steering wheel and column have been fitted to the Cresta steering box.  Here the newly trimmed front seat has been fitted so I can gauge by how much the steering column needs to be shortened – about 1½ inches.

http://www.daimler-dn250.net/090608 front seat.jpg

 

19 August 2009

The almost finished dashboard.  I might remove the two centre air vents so that the heater controls and radio can be moved up and the bottom of the board made straight.  It looks a bit overwhelming at present, but perhaps I have just got used to it being an empty space.  The piggy bank has run dry so progress is slow.

http://www.daimler-dn250.net/090819 dashboard.jpg

20 November 2009

Progress is slow, for which an empty piggy bank is only part of the reason.  Getting a windscreen made to measure is no problem for Uroglass.  The problem is that I am having it made with a built in heating element.  Hitherto these are obtainable only from a factory in Finland where they make them by the 10k and slip in the odd half dozen for the classic market in between long runs.  I was promised mine in August and so on month after month.  I am also still waiting for a prop shaft, a gear selector and a few odds and ends, all sourced but not yet delivered.  In the meantime the wiring is being done, the trimming finished, getting ready for the last push.

 

 

December 2009

These two pictures show a bit more of the woodwork, still to be veneered. The dashboard has been test fitted: see the next photo above.

The windscreen news is that the elements will soon be made in Britain, so this piece may be here in January 2010.

http://www.daimler-dn250.net/091204 dashboard.jpg

 

December 2009

As above.

http://www.daimler-dn250.net/091205  os door cappings.jpg

 

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